Heater Core Articles

News You Can Use
____________

How to Replace the Heater Hoses on a Chevy Corvette

Two rubber heater hoses are attached to the Corvette's heater core. These hoses route coolant to and from the heater core to del...

Signs of a Bad Heater Core

Learn to recognize the signs of a bad heater core. These short videos will help you decide whether your heater core is leaking o...

How to Bypass Your Heater Core

How to bypass your heater core so that you can continue driving your vehicle until you can replace the leaking heater core.

Heater Repair Parts

Replacement parts that you are likely to need during a heater core replacement or other heater system repair.

Cooling System Electrolysis: Ford TSB 06-21-19

Ford Motor Company Technical Service Bulletin 06-21-19 covers many models spanning several years that are prone to premature hea...

DIY Auto Repair

AllDataDIY gives you the same detailed automotive repair information used every day by 70,000 automotive repair shops.

Do Not Attempt a Heater Core Replacement Without Detailed Procedures for Guidance

When replacing your heater core, remember that heater core replacement procedures vary from vehicle to vehicle. Refer to the heater core replacement instructions for your specific vehicle and NEVER attempt to replace a heater core without following a heater core replacement procdure for your vehicle. Too many parts have to be disconnected or removed in order to access the heater core for you to attempt it without a step-by-step procedure.·A subscription to AllDataDIY is the smartest investment anyone can make.

Tools Needed for a Heater Core Replacement

The basic tools required for a typical heater core replacement include a straight-slot screwdriver, a set of open-end wrenches, a set of sockets and a pair of pliers.·This will also be a good time to replace the heater core hoses, hose clamps, thermostat and the radiator cap.

Find Out Why the Heater Core Failed Before You Install a New Core

Reference:·http://www.completeradiators.com/articles/27.htm
After removing the failed heater core from the vehicle, find out why it failed:·Is it the original heater core?· Was it replaced before?· If so, how long ago?· If the heater core has been replaced within the last 6 months, you may be looking at a cooling system problem, not a heater core problem.
·
What is the condition of the coolant:· color? PH? any residue in the radiator fill neck?· The color should not be muddied or “rusty” in appearance.· The pH should be in the range of 7.7 – 11.0.· And the mix should be 50/50.
 
Test the heater core for leaks:· pin hole leaks in the core could be a sign of Electrolysis.· This condition is usually a result of add on equipment – stereo amplifiers, alarm systems, plow lifts, etc. that have not been properly grounded to the vehicle.· You can test for this by using a DC voltmeter to submerge the positive lead into the radiator fill neck and ground the negative lead at the battery.· This should be done with the radiator cap off and the engine running.· You should not read any more than 0.1 volt.· Any higher reading is cause for alarm and the offending component must be found and grounded properly.· Stray excessive electrical current can destroy an aluminum heat exchanger in a very short time.
  1. Once you have determined that the system is OK, it is strongly recommended that you flush the cooling system thoroughly and aggressively before you install the new heater core.· Multiple flushings are not out of the question to assure proper system chemical balance, especially if you suspect poor coolant condition was the root cause of the previous failure.· A flush machine is preferred, but flush aggressively to the best of your ability.
     
  2. Carefully re-install the heater core following the removal and additional steps listed above.· Caution!!· Heater pipes that are long can create destructive forces to the connection joint at the tank, if excessive force is applied to these pipes during the installation process.· Be careful when inserting the heater core into the mounting housing to avoid over stressing the connection joints.
     
  3. Fill the system with a new 50/50 solution of the proper coolant and deionized or distilled water as recommended by vehicle manufacturer.· Coolant pre-mixes may also be used.· Be sure to replace your coolant with the same kind that was removed (refer to your owner’s manual to identify the coolant used in your vehicle).· Tap water is lethal to aluminum components in a cooling system.· Replace the pressure cap.
     
  4. Start engine to check for leaks.· After the engine has idled long enough to open the thermostat (engine should reach it’s normal operating temperature), turn the engine off.· Make sure the cooling system has cooled down before slowly removing the pressure cap to check the coolant level:· add the 50/50 mix or pre-mix as needed to bring the coolant level to the bottom of the fill neck or to the appropriate level in the overflow tank.· Replace the pressure cap.
     
  5. Check the coolant recovery reservoir the next few times you drive the vehicle, and, if necessary, add enough coolant mix to bring it up to the proper level.



Manufacturer Technical Service Bulletins·

Some manufacturers have issued Technical Service Bulletins (TSBs) to address the cause and recommended remedies for heater core failures. A single TSB may cover a wide range of models and years. For example, Ford Motor Company issued TSB 06-21-19 to address electrolysis-related premature heater core failure in over 200 Ford, Mercury and Lincoln models


Bypassing Your Heater Core

 

This tip will render your heater completely inoperative because it bypasses the heater core. So, make sure you can live without a heater for a while before you undertake this procedure. On the other hand, if your heater core is leaking, you probably aren't able to use the heater because of the mist that forms on the windows during cold weather. Besides, you should not be breathing the mist that forms when your heater core is leaking because it is toxic. The best bet is simply to park your vehicle and not drive it until you replace the heater core. But if that's not an option, then you will find this tip very helpful.....

To stop your heater core from leaking so that you can drive the vehicle until you can replace the heater core, simply drain a couple gallons of coolant from the radiator, remove both heater hoses from the heater core pipes, and connect the ends of the heater hoses together. This allows the coolant to flow normally without passing through the heater core. You can get an inexpensive cooling system flush kit at the local Walmart or auto parts store that will have have an adapter that will connect your heater hoses. 

SIMG0032.JPG

Simply install the adapter to join the hoses together, replace the coolant that you drained and check for leaks. As seen here, the garden hose fitting makes a great way to top off the cooling system to reduce or eliminate air blocks that sometimes develop when filling through the overflow tank.

SIMG0030.JPG

 

Heater Core Replacement
Oops, it looks like you've entered an invalid feed address!

Comments:

You must be logged in to leave a reply. Login »
 

>